Assembly machines built around your part, not around a catalogue.

We design, build and run off custom automatic assembly lines for foam pumps, spray caps, blower wheels, toy gearboxes and small plastic assemblies. The station layout follows your drawing and your defect limits — it is not a fixed template with your part dropped in.

Send a drawing for a quote See a pump line

At a glance

Plant: 5,000 m² · Chashan
Location: Dongguan, CN
Drive options: servo / pneumatic
Control: PLC + touch screen
Run-off: your samples, our plant
Warranty: 2 years

Automatic assembly machine running pump parts on a rotary indexing table — Pump line, rotary indexing table

Operator station with PLC touch screen on a running assembly line — Operator station, PLC + HMI

Multi-station assembly line with linear transfer and guarding — Linear transfer, guarded stations

What we build

Eight part families, one engineering approach: fixtures and stations are made for the part in front of us.

Foam pump with spring, ball valve and dip tube assembled

Foam pumps

Body, stem, spring, ball valve, gasket and dip tube, with a prime and leak check before discharge.

Spray caps

Actuator fitting, overcap placement and spray pattern check on the same machine.

Metal blower wheel with blade and central disc

Blower wheels

Blade insertion, central disc riveting and balance check for fan impellers.

Toy gearboxes

Gear train assembly, screw fastening and a run-in test before packing.

Curtain pulleys

Cord threading, wheel fitting and pull test on a compact single-operator cell.

Bundle of diptubes with coloured collars

Diptubes & cutting

Tube cutting to length, collar fitting and insertion into the pump body.

Riveted metal bracket with screw fastener

Riveting

Six-station rotary riveting for brackets, clamps and radiator tanks.

Enclosed plastic welding machine with HMI and safety light tower

Ultrasonic & hot plate

Welding cells for PP and ABS housings, with pressure and time recipes per part.

How a machine is specified

Four decisions fix the layout, and they are all made before metal is cut.

Parts and drawing

2D drawing or STEP file, material of every part, and the tolerance that actually matters at the joint. We quote from these, not from a photo.

Output and shifts

Target cycle time, annual volume and shifts per day decide how many stations run in parallel and whether feeding is manual or automatic.

Checks and reject limit

Every station carries its own check — presence, force, torque or leak. The reject target is agreed per station before the build starts.

Run-off

The machine is run with your own samples in Chashan, and the drawing set is signed off before shipment. Video of the run-off is sent with it.

Components we specify as standard

Pneumatics from SMC and Airtac, PLC and HMI from Delta with Wenview screens, sensors from Keyence and Panasonic, drives and contactors from Schneider and CHINT, bearings from NSK. Camera inspection with BASLER where a visual check is cheaper than a reject.

Tell us which brands your maintenance team already stocks, and we build the BOM around them.

What you get with the machine

Mechanical and electrical drawing set, plus the PLC program on delivery.
Change-part list for the tooling, so a second size does not become a second machine.
Spare-part kit for the consumables that wear: grippers, seals, springs, sensors.
Two-year warranty on the machine, with remote support over video and email.
One operator per machine is the design target, not two.

Quotation

Send the drawing. We come back with station layout, cycle time and price.

A quote normally takes three working days once the part information is complete. If something is missing we tell you which drawing is needed instead of guessing a price.

sales1@automatedline.com

012D drawing or STEP file of the part, and the sub-parts
02Material and surface finish of each component
03Target cycle time, annual volume, shifts per day
04The defect you cannot ship — leak, torque, appearance
05Bottle neck thread or mating part, if the assembly has one